Maintaining the right temperature is more than just a luxury for offices. It is a necessity for industries as just a slight change in temperature can disrupt the manufacturing process.
As temperature deviates from the ideal value, machineries have to work more to achieve the desired results. But that won’t be necessary when you have the right industrial chiller.
How will you find the perfect industrial chiller? Most chilling solutions are made for generalized use. Suppose you have specific cooling requirements that won’t be satisfied by any random chiller. So, what is that specific tool that you need here? – Custom chiller solutions.
Companies like Tempcon offer customized chiller solutions, all tailored to fit your exact needs. And what are those needs? Let’s try to understand them.
Industries We Serve | Tempcon – The Cooling People
Cooling is required in a wide range of industries, from manufacturing to healthcare. Some of the common cooling requirements are:
- Manufacturing: You need to maintain precise temperatures during manufacturing to avoid overheating of machinery, maintain the quality of the product, and ensure there are no defects in the product.
- Data Centers: Data centers are full of electronic gadgets that emit a lot of heat. So, you need an efficient cooling system to prevent overheating, maintain server performance, and protect sensitive electronic components.
- Healthcare: Healthcare units need to maintain proper temperature for the storage of medications and sensitive medical equipment, along with a comfortable environment for patients and staff.
- Food Processing: Cooling solutions are required in food processing industries to maintain the freshness of food, preserve its quality, prevent spoilage, improve shelf life, and adhere to safety standards.
- Commercial buildings: Office spaces and retail stores need to maintain suitable business cooling for the comfort of employees and shoppers.
Each of these industries has its individual cooling needs. You cannot use a freezer used in a food processing plant to maintain a comfortable temperature at a hospital.
This proves the point that you need tailored cooling solutions for your particular business. Because after all, the heating challenges faced by your company won’t be the same as the others.
Challenges faced by companies in cooling their spaces
Speaking of challenges, here are some of the common ones faced by various industries while cooling their spaces.
- Overheating of equipment
This problem is largely seen in manufacturing industries where machinery works without a break for the production process. Overheating can lead to wear and tear on the equipment and render a shorter lifespan than expected.
That’s why you need a proper custom chiller design. Because the cooling system used to maintain the temperature of retail stores is definitely not going to satisfy the heavy cooling needs of manufacturing.
- Uncomfortable work environment
Try being in a data center all day without proper cooling. Your head will start spinning in just a few hours because of the heat. You need to have a strong chiller solution to extract the heat from these machines and maintain a safe working environment.
The same goes for hospitals where the airflow should be constant to eliminate the pathogens in the air. The safety of medical staff should be a priority.
- High energy costs
When you keep the AC switched on in your house throughout the day, your electricity bill soars. Imagine how much electricity will be required to maintain a deep freezer for storing large quantities of food.
You cannot possibly use the same chiller in office spaces for cooling because that will bring significantly high energy costs.
- Increased downtime
A lack of custom chiller design can increase the downtime due to overheated equipment. You can keep a cement manufacturing plant off for a few hours, but imagine downtime in a hospital.
Patients and staff will suffer alike due to increased heat and humidity in their surrounding environment.
All of these are vital challenges faced by different industries, and we have seen how each challenge affects each industry differently. And that’s why we cannot emphasize the need for custom chiller design enough.
- Custom Chiller Design
A small-scale food business is okay with small industrial chillers, but a large office building needs a centralized air conditioner. General off-the-shelf products cannot meet your company’s specific needs. But a custom chiller design is created by taking into consideration the exact needs of your company.
If your company has decided to use environment-friendly chillers, then Tempcon has some great options. You can even ask to tailor the design to save costs. The available space and workload will also be taken into consideration. Why don’t we discuss these factors in more detail?
Factors to consider when designing a custom chiller
The company that designs your custom chilling solution will need to take the following factors into consideration:
- Capacity
They determine the cooling capacity required for the specific task. This is done by calculating the heat load that needs to be removed.
It is usually measured in British Thermal Units (BTUs). So, they can design a chiller that can exactly handle the specific amount of heat load.
- Temperature range
Some industries, like food processing, require very low temperatures, while retail stores require a consistent supply of moderate temperatures.
They will first determine the temperature range for your requirement and then design a chiller that will give the desired temperature.
- Refrigerant type
You can choose the type of refrigerant you want to use in the cooling system. It should be compliant with all the local and national regulations for the use of refrigerants.
Other factors to consider include flammability, toxicity, and environmental impact of the refrigerant.
- Flow rate
They also determine what will be the best flow rate for the chiller so efficient cooling takes place. This is especially important if you are cooling large quantities of liquid.
The flow rate should match the cooling capacity so that you won’t face any issues later.
- Noise level
Business cooling solutions should have minimum noise. You can’t expect people to work with a constant buzzing in their ears.
That’s why it is important to adjust the noise level of your chiller system. Custom solutions even take care of that.
- Carbon Footprint
Several businesses sideline the thought of their carbon footprint. But with the latest regulations and evolving mindset of people, companies need to opt for environment-friendly solutions.
These should leave behind the least carbon footprint. A tailored cooling solution can be designed to take care of that.
If you get a custom-made chiller by considering all these factors, then your organization will first-hand experience the benefits. And what are these benefits? Let’s find out.
Benefits of Customized Chiller Solutions
The following are the benefits of getting a custom design cooling solution:
- Optimized Efficiency: Custom chillers are made to ensure you get optimum efficiency from the machine. These will consume less energy and give only the desired outcome, so the overall efficiency is optimized.
- Reduced Downtime: As these chillers are made to tolerate the complete requirements of your company, the chances of breakdown are minimal. You can also minimize the maintenance period for the machines. That means downtime is significantly reduced.
- Reduced operating costs: As less energy and optimum refrigerant are required for tailored chilling solutions, the total operating costs decrease.
- Enhanced safety: These chillers are manufactured by adhering to all the safety standards and environmental regulations. So, there’s little risk of system failure or accidents.
- Enhanced Productivity: As the efficiency of such chillers is high, along with lesser downtime and reduced operational cost, the overall productivity of the company is enhanced.
- Competitive Advantage: Having a custom-made cooling solution in your building gives you a competitive advantage over others. The overall market value of the space also increases.
Future Trends in Business Cooling
Business cooling solutions are evolving day by day. You must have noticed that a few years ago, all you could get was a one-fit-for-all chilling solution. But not anymore. The customized chilling business will go up a notch with the Internet of Things (IoT), Artificial Intelligence (AI), natural refrigerants, Phase Changing Materials (PCMs), hybrid systems, and more.
You can stay ahead of your competitors by embracing these trends in advance. Customized cooling systems will play a major role in it.
Don’t wait for mass production. Get your custom chiller now. Take advice from experts like Tempcon and have your tailored product ready in no time.
Conclusion
Maintaining the right temperature is not a luxury that only high-end offices use. Several industries, including food and beverages, metal manufacturing, power plants, etc., require proper chilling.
Off-the-shelf products can only give you limited benefits. If you really want to make a difference, invest in a customized cooling solution. In the long run, it will reduce operational costs, increase productivity and efficiency, and also create suitable working conditions.
