Industrial chillers are vital for maintaining interior temperature and humidity in many industries. Different types of chillers are used in various industries to manage indoor conditions and air quality. The most common ones are:
- Air chillers
- Screw chillers
- Water chillers
- Reciprocating chillers
- Oil chillers
- VFD chillers
- Ammonia chillers
- Glycol and brine chillers, etc
Irrespective of the design and type, industrial chillers face common problems like inefficient cooling, increased energy costs, and system breakdowns. So, what should you do?
First, we must understand the common industrial chiller problems and then identify the most accurate solutions.
Let’s take a quick look at the common problems faced by commercial chillers and their best possible solutions.
Common Problems of Industrial Chillers With Possible Solutions
As mentioned, the problems of a commercial cooling system generally arise from overuse, faulty parts, fluctuating weather conditions, dust accumulation, etc. Check this list of chiller issues and solutions.
Incorrect Capacity and Sizing
One of the most common issues with an Industrial cooling system is the incorrect capacity calculation and sizing. Incorrect sizing also affects airflow and cooling effects. Buyers often afford chillers of size bigger or smaller than the optimum requirement.
Hence, the cooling demand for undersized chillers makes them overwork and fail in due course of time. On the contrary, oversized chillers may work efficiently to maintain precise control of temperature and humidity but increase operational costs even during low-load periods.
Solution: The leading industrial chiller manufacturers understand and review the cooling requirements of clients first. If they find an existing chiller oversized or undersized, they provide an optimum solution. If a new chiller is needed, they measure the heat generated inside of a commercial setup and install a suitable chiller.
Chiller Unable to Hold Temperature
Industrial chillers often struggle to maintain the desired temperature of an industrial unit when the cooling demands exceed their capacity. It may happen due to system overloads or sweltering heat outside. Sudden changes in the environmental factors contribute to this problem mostly.
Solution: The solutions from the best industrial chiller manufacturer in India will have a smart temperature control system. Modern industrial chillers come with touchscreen controls. Even the slightest drop or increase in temperature is detected and the system automatically sets its chilling effect to regain the required level.
Improper Manual Operations
Industrial chillers often show improper cooling inside the commercial setups. It sometimes happens when operators overlook the manufacturerโs instructions for correct operations of the chiller. Such improper operations wonโt break down a chiller system but may lead to overheating, overuse, and frequent breakdowns.
Solution: Even if a modern chiller is installed with a smart system, operators must be trained first. However, a modern industrial chiller manufacturer in India will ensure that operating new chillers is easier to comprehend. Despite that, field technicians must establish operating procedures that operators must follow strictly. Regular inspections of industrial cooling systems will also detect improper usage and extend their lifespan.
Neglecting Routine Maintenance and Wrong Repair Jobs
Neglecting routine maintenance and wrong repair jobs are disastrous for industrial chilling systems. Even minor maintenance tasks left undone can escalate into larger problems over time. Dirty components, worn seals, or low refrigerant levels contribute to poor performance and increased energy use.
Solution: Every industrial chiller must follow a strict maintenance routine. This routine must include inspections, diagnostics, and adjustments. Call in the field technicians of industrial chiller manufacturers. They are well aware of the chiller designs, detect problems faster, and provide OEM parts on time to reduce downtime.
Water Leaks
Industrial ACs like a panel AC accumulate a high volume of moisture while cooling air. Over time, water leaks can occur in the system of a panel AC. It generally happens around the pumps due to loose connections and damaged seals. Such leaks can reduce the efficiency of an industrial chiller considerably.
Solution: Bring in the registered technicians of the Panel AC manufacturer to check the chilling systems for leaks. Tighten loose connections and replace damaged seals to stop water leakage.
Compressor Failure
The compressor is the crucial organ of an industrial chiller. Overuse, low maintenance, overloads, and improper lubrication can make it fail. The entire chilling system collapses.
Solution: Always call in the technicians of the Industrial AC manufacturer for OEM parts. Find out why the compressor failed and address the issues.
Addressing these common chiller problems will maintain optimal performance and prevent costly repairs. This is why industries choose top industrial chiller manufacturers to avoid such issues.
Resolve Chiller Problems with Tempconโs Experts
Tempcon offers the most suitable industrial chilling solutions by surveying commercial setups, calculating internal heat gain and considering other industrial parameters. Being the top industrial chiller manufacturer in India, we provide a one-stop solution for site inspection, installation, maintenance and repair. Let us become your industrial chiller partner and make your industry future-ready!
